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Perchik's avatar

Sailboat repair question. How to go about filling in gouges on the hull?

Asked by Perchik (4992points) January 1st, 2009

I’m repairing a fiberglass sailboat from 1975. On the bottom of the boat, there were lots of bumps (I’m assuming bubbles in the gelcoat.) My father repaired a sailboat in a similar condition a couple years ago so he suggested that I hit the little bumps with an angle grinder, knock them off, fill in the gouges that made with fiberglass putty (its like a quick drying two part thing) and then sand all the putty down.

I wanted to just sand the bumps down, but since he’d done it before I did what he suggested. Now I’ve got little gouges all over the hole of my boat, with fiberglass putty in them. The putty, although quick drying, is still tacky after 3 days… which has made it nearly impossible to sand, as the tacky putty gets all over the sandpaper.

At this point, I don’t have a clue what to do to make my hull smooth. Any ideas/suggestions would be appreciated! Thanks

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2 Answers

Knotmyday's avatar

My first instinct is that the ratio of epoxy/hardening agent may have been a little off in your putty mixture. You may have to remove it all and start over. Have you called a boatyard or even an automotive body shop for advice? I did find some repair manuals on Amazon, not too pricy.

Perchik's avatar

@knot Yeah I think the ratio was off. I’ve called around a little today but everyone is closed. Thanks

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